Metal Rolling: 7 Facts You Must Know

When you go for steel manufacturing, there are various methods and processes that steel manufacturing companies in Dubai use for manufacturing steel. One of the processes used for manufacturing steel is also called metal rolling. From creating sheets for construction to forming intricate shapes for automotive parts, metal rolling plays a very important role in shaping raw materials into usable forms. When you go deeper into metal rolling, you will be fascinated with how things work.

In this blog, Khambati Metal Industries which is one of the oldest steel trading companies in Dubai, will share 7 interesting facts about metal rolling. So read the entire blog till the end and get in touch with us to buy your metal products.

You may also be interested in reading our guide to popular metal applications.

1. Metal Rolling Can Be Performed at Different Temperatures

Most people assume that metals can be treated and manufactured only at high temperatures. However, when it comes to steel, it can be rolled at various temperatures, including high and low temperatures. In fact, in steel manufacturing, you can add different types of properties to a certain alloy by changing the temperature at which you manufacture it. Hot rolling is done at high temperatures, making the metal more malleable and suitable for large deformations. Cold rolling, on the other hand, is done at room temperature or slightly below, producing a smoother surface finish and tighter tolerances.

When you ask any leading structural steel suppliers in the UAE, they will suggest the best material for your application and will also suggest whether you should choose hot-rolled steel or cold-rolled steel.

Also, read our blog titled “The Types of Metals You Can Find at Khambati Metal Industries”.

2. Rollers Play a Big Role in Rolling Process

Rolls are one of the main components that are used in the steel manufacturing process, which is why the process is also called metal rolling. Some of the old metal trading companies in the UAE call steel rolling rather than steel, citing the importance of rollers in the steel manufacturing process. Rollers can be textured or smooth, depending on the desired finish of the product. Additionally, rolls can be made from various materials, such as cast iron, forged steel, or tungsten carbide, to withstand the intense pressures and temperatures during rolling.

3. High-quality control and Tolerances are assured in the Rolling Process

In the metal rolling business, accuracy is critical, and stringent quality control procedures are followed. To guarantee that the finished product fulfills the required standards, tolerances, thickness, and surface finish criteria are regularly checked. To improve precision, sophisticated technology like automated systems and laser gauges is frequently used.

Also, read our blog titled “Why Hot-Rolled Steel Is Better Than Cold-Formed Steel”.

4. Metal Rolling Has Applications in Various Industries

Metal rolling finds applications in diverse industries, ranging from construction and automotive to aerospace and consumer goods. The ability to produce a wide array of shapes and sizes makes metal rolling an essential process for creating components used in everyday life. If you want to buy a metal component in bulk, then any steel company in Dubai will suggest that you go for things that are processed using metal rolling manufacturing. This process will give you high-quality assurance and accuracy.

You may also find our blog titled “5 Benefits of Choosing Khambati Metals for Your Roofing Needs" useful.

5. Rolling Speeds and Through Put

The speed at which metal is passed through the rolling mill significantly impacts the efficiency of the process. Balancing the need for high throughput with the limitations of material properties and equipment capabilities is a crucial consideration in metal rolling operations. You can inquire with some of the top companies in the metal industry in the UAE to get high-quality steel supplies.

6. Metal Rolling Is Used for Various Metals

UAs we mentioned above, most people use the words steel and rolling synonymously and assume that with the metal rolling process, only steel and steel alloys can be manufactured. However, metal rolling is not limited to steel manufacturing, and you can manufacture a lot of metal using the rolling process. Aluminum, copper, brass, and its alloys are some of the metals that you can manufacture with the rolling process. However, each metal poses its challenges and considerations, requiring specialized techniques and equipment to be manufactured during the rolling process. At Khambati Metal Industries, which is one of the oldest metal companies in the UAE, you can find aluminum, brass, and copper products as well as steel and its alloys.

Do read our blog titled “The Importance of Khambati Metal Industries in Modern Infrastructure”.

7. Rolling Induces Stresses in Metal

Metal rolling induces residual stresses in the material, and heat treatment is often used to relieve these stresses. This step helps enhance the material's mechanical properties and dimensional stability, ensuring the end product meets stringent quality requirements. Some of the leading steel companies in the UAE will suggest metals based on their stress-withstanding capacity as well.

Here’s a Bonus Fact about Metal Rolling from Khambati Metal Industries

8. Specialized Rolling Techniques are used to Get Better Properties

The rolling process is very versatile in that we can use additional techniques that will help you get the desired properties in your metal products or components. Beyond the standard rolling processes, there are specialized techniques like skin-pass rolling, temper rolling, and planetary rolling. These methods serve specific purposes, such as improving surface finish, enhancing material properties, or achieving tight thickness tolerances.

We hope these seven and one additional facts about metal rolling help you make the right decision about buying metal components for your upcoming project.